Forklift On Forklift

 



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The counterbalance forklift is a popular lift that features forks in the front and a weight in the back of the vehicle to counterbalance the weight of the load. Counterbalance forklifts have no extending arms, giving them the ability to move directly to the load. There are a few different types of counterbalance forklifts. Forklift mechanical failure Given the weight of the forklift and it’s loads, a mechanical failure can cause major accidents and injury. FIX: Inspect the forklift regularly - At the beginning of each shift, follow a forklift inspection checklist to make sure it is in safe working condition. More Forklift Safety Tips. Forklift Parking. Forklift Free Lift – Limited Free Lift. When a forklift has limited free lift, it means that the inner mast rails will extend either immediately or shortly after lift is requested. Limited free lift occurs with single-stage masts and two-stage masts with no free lift cylinder (see below on Full Free Lift). When you’re steering a forklift, potential hazards include: Collisions with pedestrians or objects; this hazard is increased because of the way the rear end (or tail) of a forklift swings out widely to the side opposite the turn Colliding with something and then having the load fall Tipovers caused by turning too sharply. Forklifts used on a round-the-clock basis must be examined after each shift. 29 CFR 1910.178(q)(7) The operator should conduct a pre-start visual check with the key off and then perform an operational check with the engine running.

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Operating the Forklift
Pre-Operation
Traveling &
Maneuvering
Load Handling
Operating the Forklift:
Pre-Operation

Figure 1. Employee performing pre-operation inspection.
A vehicle that is in need of repair, defective or in any way unsafe should be removed from service. The problem should be recorded on a log and reported to a supervisor immediately. This section discusses pre-operation and operational inspections that operators should perform to ensure that forklifts will operate safely. Only operators who have been trained and evaluated in accordance with29 CFR 1910.178(l) can operate forklifts.Note: For a brief overview of measurements that forklift operators should know to determine whether the forklift can do a task safely in the available space, see Critical Forklift Measurements.

Pre-Operation Inspection

Figure 2. Operator checking fluid levels.
Figure 3. Operator checking condition of tires.
Figure 4. Operator checking condition of the forks.
Figure 5. Operator inspecting the top clip retaining pin for the forks.
Figure 6. Operator ensuring that warning decals are in place and legible.
Figure 7. Operator checking the seat belt as part of the pre-operation inspection.
Figure 8. Operator inspecting the load backrest as part of the pre-operation inspection.
Figure 9. Operator ensuring that the operator manual is on board the forklift and legible.
Requirements and Recommended Practices:
OSHA requires that all forklifts be examined at least daily before being placed in service. Forklifts used on a round-the-clock basis must be examined after each shift. [29 CFR 1910.178(q)(7)]
The operator should conduct a pre-start visual check with the key off and then perform an operational check with the engine running. The forklift should not be placed in service if the examinations show that the vehicle may not be safe to operate.
Remember! A vehicle in need of repair, defective or in any way unsafe, should not be driven and should be taken out of service immediately. Any problems should be recorded on the appropriate documents and reported to a supervisor.
  • Before starting your vehicle, conduct a pre-operation (or pre-start) inspection that checks a variety of items, including but not limited to:
    • Fluid levels -- oil, water, and hydraulic fluid.
    • Leaks, cracks or any other visible defect including hydraulic hoses and mast chains. NOTE: Operators should not place their hands inside the mast. Use a stick or other device to check chain tension.
    • Tire condition and pressure including cuts andgouges.
    • Condition of the forks, including the top clip retaining pin and heel.
    • Load backrest extension.
    • Finger guards.
    • Safety decals and nameplates. Ensure all warning decals and plates are in place and legible. Check that information on the nameplate matches the model and serial numbers and attachments.
    • Operator manual on truck and legible.
    • Operator compartment. Check for grease and debris.
    • All safety devices are working properly including the seat belt.
In addition to this general inspection, additional items should be checked depending on the forklift type (electric or internal combustion, including liquid propane). These include but are not limited to:
  • Electric Forklifts
    • Cables and connectors for frayed or exposed wires
    • Battery restraints
    • Electrolyte levels
    • Hood latch
    Note: Always use personal protective equipment such as a face shield, rubber apron, and rubber gloves when checking electrolyte.
  • Internal Combustion Forklifts
    • Engine oil
    • Brake reservoir
    • Engine coolant
    • Air filter
    • Belts and hoses
    • Radiator
    • Hood latch
  • Liquid Propane Forklifts
    • Properly mounted tank
    • Pressure relief valve pointing up
    • Hose and connectors
    • Tank restraint brackets
    • Tank for dents and cracks
    • Tank fits within profile of truck
    • Leaks
    Note: Always use personal protective equipment such as a face shield, long sleeves, and gauntlet gloves when checking liquid propane tanks and fittings.
Additional Information
  • Sample Daily Checklists for Powered Industrial Trucks. Note: Checklists are provided as a guide only and are not a substitute for complying with OSHA standards.
    • Checklists for internal combustion and electric trucks

Operational Inspection
After completing the pre-operation inspection, operators should conduct an operational inspection with the engine running. This inspection includes:
  • Accelerator linkage
  • Inch control (if equipped)
  • Brakes
  • Steering
  • Drive control: forward and reverse
  • Tilt control: forward and back
  • Hoist and lowering control
  • Attachment control
  • Horn
  • Lights
  • Back-up alarm (if equipped)
  • Hour meter
NOTE: Unusual noises or vibrations should be reported immediately.
Additional Information
  • Sample Daily Checklists for Powered Industrial Trucks. Note: Checklists are provided as a guide only and are not a substitute for complying with OSHA standards.

Figure 10. Operational check of hoist and lowering control.
Figure 11. Operator performing operational inspection of working lights.
Figure 12. Operator conducting operational inspection with engine running.

Removal from Service
Potential Hazards:
While driving, be aware of these potential hazards:
  • Mechanical breakdown
  • Fire
  • Overheating
  • Leakage
Requirements and Recommended Practices:
The OSHA powered industrial truck standard [29 CFR 1910.178] lists a number of conditions under which a forklift must be removed from service. If the operator notes these conditions while driving, the operator must stop, park the vehicle and get assistance.
  • Any powered industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. [29 CFR 1910.178(q)(1)]
  • Defects when found must be immediately reported and corrected. [29 CFR 1910.178(q)(7)]
  • Any vehicle that emits hazardous sparks or flames from the exhaust system shall immediately be removed from service, and not returned to service until the cause for the emission of such sparks and flames has been eliminated.[29 CFR 1910.178(q)(8)]
  • When the temperature of any part of any truck is found to be in excess of its normal operating temperature, thus creating a hazardous condition, the vehicle shall be removed from service and not returned to service until the cause for such overheating has been eliminated. [29 CFR 1910.178(q)(9)]
  • No truck shall be operated with a leak in the fuel system until the leak has been corrected. [29 CFR 1910.178(p)(4)]

Maintenance

Figure 13. Trained and authorized mechanic performing regularly scheduled maintenance.
Figure 14. Preventive maintenance being performed on a forklift.
Figure 15. Technician conducting a diagnostic test of a forklift.
Scheduled maintenance is critically important to the safe operation of your vehicle. Never operate a forklift requiring maintenance, and always report repair problems to your supervisor. Follow your company's procedures.
Potential Hazards:
  • Forklift skidding or sliding due to grease, leakage, spills.
  • Mechanical breakdown due to poor maintenance.
  • Accidents and injuries due to improperly working equipment.
Requirements and Recommended Practices:
  • Never operate a vehicle that requires maintenance or is in any way unsafe. [29 CFR 1910.178(p)(1)]
  • Remove from service any powered industrial truck not in safe operating condition. All repairs must be made by authorized personnel. Do not attempt to fix it yourself unless you are trained and authorized to do so. [29 CFR 1910.178(q)(1)]
  • Perform preventive maintenance according to manufacturer's scheduled recommendations.
  • Keep industrial truck in clean condition, free of lint, excess oil, and grease. [29 CFR 1910.178(q)(10)]
    • Use non-combustible agents for cleaning trucks.
      • High flash point (at or above 100° F) solvents may be used. Do not use low flash point (below 100° F) solvents.
      • Take recommended precautions regarding toxicity, ventilation and fire hazards.
For more information on battery maintenance, see theBattery Maintenance section of the Power Sources: Electric page.

Types & Fundamentals | Operating the Forklift | Understanding the Workplace | Training Assistance
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Powered Industrial Trucks - Forklifts

Powered Industrial Trucks - Forklifts Menu Workers' Rights

Overview

  • Protect Workers Operating and Working Near Forklifts. OSHA Alert (Publication 3973), (2019).
  • Safe Forklift Operation. OSHA QuickCard™ (Publication 3949), (2019).
  • Sample Daily Checklists for Powered Industrial Trucks. Prepared by OSHA and the Industrial Trucking Association (ITA) Alliance. OSHA notes that this checklist and related graphics were developed in cooperation with the ITA as part of the OSHA-ITA Alliance.
  • Sample Daily Checklists for Powered Industrial Trucks. Prepared by the UAW-Ford National Joint Committee on Health and Safety. OSHA thanks the UAW-Ford National Joint Committee on Health and Safety for granting permission to use the checklists and related graphics.
  • Protecting Young Workers: Prohibition Against Young Workers Operating Forklifts. OSHA Safety and Health Information Bulletin (SHIB), (September 30, 2003). Informs employers that youth employment regulations (29 CFR 570) promulgated under the Fair Labor Standards Act prohibit most employees under the age of 18 years from operating forklifts for non-agricultural operations and reminds employers that all forklift operators must be trained and certified.
  • Powered Industrial Trucks (Forklift). OSHA eTool. Provides information on OSHA's Powered Industrial Truck requirements [29 CFR 1910.178] and industry best practices.
What are powered industrial trucks?

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Forklift forklift truck

Powered industrial trucks, commonly called forklifts or lift trucks, are used in many industries, primarily to move materials. They can also be used to raise, lower, or remove large objects or a number of smaller objects on pallets or in boxes, crates, or other containers. Powered industrial trucks can either be ridden by the operator or controlled by a walking operator. Over-the-road haulage trucks and earth-moving equipment that has been modified to accept forks are not considered powered industrial trucks.

What are the hazards associated with operating powered industrial trucks?

There are many types of powered industrial trucks. Each type presents different operating hazards. For example, a sit-down, counterbalanced high-lift rider truck is more likely than a motorized hand truck to be involved in a falling load accident because the sit-down rider truck can lift a load much higher than a hand truck. Workplace type and conditions are also factors in hazards commonly associated with powered industrial trucks. For example, retail establishments often face greater challenges than other worksites in maintaining pedestrian safety. Beyond that, many workers can also be injured when (1) lift trucks are inadvertently driven off loading docks; (2) lifts fall between docks and an unsecured trailer; (3) they are struck by a lift truck; or (4) they fall while on elevated pallets and tines.

El capitan to catalina upgrade. It is a violation of Federal law for anyone UNDER 18 years of age to operate a forklift or for anyone OVER 18 years of age who is not properly trained and certified to do so. Download the Sticker.

What can be done to reduce the hazards related to powered industrial trucks?

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Office 360 download mac. Determining the best way to protect workers from injury largely depends on the type of truck operated and the worksite where it is being used. Employers must ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in 29 CFR 1910.178(l)(1).

Standards

Powered industrial trucks are addressed in specific OSHA standards for general industry and maritime.

Hazards and Solutions

Provides references that may aid in recognizing hazards associated with powered industrial trucks and provides examples of possible solutions.

Additional Resources

Forklift On Forklift Video

Provides links and references to additional resources related to powered industrial trucks.

  • Protect Workers Operating and Working Near Forklifts. OSHA Alert (Publication 3973), (2019).
  • Safe Forklift Operation. OSHA QuickCard™ (Publication 3949), (2019).
  • Sample Daily Checklists for Powered Industrial Trucks. Prepared by OSHA and the Industrial Trucking Association (ITA) Alliance. OSHA notes that this checklist and related graphics were developed in cooperation with the ITA as part of the OSHA-ITA Alliance.
  • Sample Daily Checklists for Powered Industrial Trucks. Prepared by the UAW-Ford National Joint Committee on Health and Safety. OSHA thanks the UAW-Ford National Joint Committee on Health and Safety for granting permission to use the checklists and related graphics.
  • Protecting Young Workers: Prohibition Against Young Workers Operating Forklifts. OSHA Safety and Health Information Bulletin (SHIB), (September 30, 2003). Informs employers that youth employment regulations (29 CFR 570) promulgated under the Fair Labor Standards Act prohibit most employees under the age of 18 years from operating forklifts for non-agricultural operations and reminds employers that all forklift operators must be trained and certified.

Forklifts For Sale

  • Powered Industrial Trucks (Forklift). OSHA eTool. Provides information on OSHA's Powered Industrial Truck requirements [29 CFR 1910.178] and industry best practices.